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LE SAVOIR-FAIRE

Artists in silversmithing

A unique and valuable savoir-faire passed down through the generations since 1867 makes Ercuis one of the greatest silversmiths.

LE SAVOIR-FAIRE

Artists in silversmithing

ERCUIS, LE SAVOIR-FAIRE

The manufacture of cutlery and holloware bearing the Ercuis hallmark requires numerous manual steps carried out by expert silversmiths throughout specific production phases. This unique and valuable savoir-faire passed down through the generations since the 19th century makes Ercuis one of France’s greatest silversmiths.



UP TO 45 STEPS TO MANUFACTURE A CUTLERY

It all starts with the press cutting of sheets of metal, before the laminating stage which stretches the metal. These metal blanks are then pressed with steel moulds in presses, revealing the final shapes and designs of the cutlery.

The moulds are nowadays manufactured using high-tech machine tools, before being perfected manually by the engraver, who refines the details of designs with specific engraving tools. To produce a single piece of cutlery, four moulds are necessary, corresponding to the two successive stages of the cutlery press.

After shaping on the presses, the finishing of the cutlery requires a lot of meticulous and extremely precise manual skills.

Deburring
It removes excess metal and major roughness to give the part its final contour.
Smoothing
It makes the sides of each piece smooth.
Cutting the fork tines
The tines of forks are thinned one by one, above, below and on the sides to make them sharp.
Knives assembly
The handle and the blade of a knife are manufactured separately during the first steps. Their assembly requires precision and patience.
Polishing and brightening
Using increasingly fine abrasives, these operations result in a perfectly smooth and shiny piece. These operations are carried out manually using buffers and volcanic powder.
Manual know-how
The manual know-how of the polishers is decisive in preserving the decorations and perfecting the details of the pieces.



MANUFACTURING HOLLOWARE PIECES

A large number of parts make up a piece of silverware such as a teapot or a jardinière. Each part of a piece is prepared separately before assembly by the silversmith. Some parts (such as the spout of a coffee pot) are made from stamped bodies, which are pressed out as for cutlery. Others, such as baby cup or certain trays, are shaped directly on the turning and embossing workshop by the chiseller silversmith. The decorative elements such as the buttons on the lids, the handles, etc. are made in cast bronze by the art caster, from moulds which themselves come from an original model engraved and chiselled by the engraver. Finally, the silversmith assembles the various elements that will make up the final piece. All assembly methods must be carried out with great care to be both solid and invisible.



AMBASSADE COLLECTION

Decorative applied borders

On this iconic Ercuis collection, the "bâtes", or applied borders, are soldered by the caster on the various pieces of silverware, in order to solidify them, while adorning them with a decorative element that gives the piece its personality.

AMBASSADE COLLECTION



Silverplating
THE BEAUTY OF SILVER

Several successive operations are performed before the silver plating: polishing and degreasing so that the silver can perfectly adhere to the base metal. Deburring removes significant roughness, then sanding and polishing make a piece perfectly smooth and shiny. The perfectly rinsed piece can then be dipped into a silver plating electrolysis bath.

Ercuis insists on the very high quality of silver plate for its flatware. The coating of respects the standard of 33 microns required for the square grade 1 hallmark (superior quality).

Day by day, use and subsequent washing in a dishwasher will give them a nice patina because silver, like leather, is one of the few materials that becomes more beautiful with age.

Final touches
After silver plating, finishing touches are completed: the patina of certain decorations, the brightening that gives the final brilliance to pieces using soft buffers, stamping the hallmark, final inspection for quality control, and, lastly, the boxing in individual packaging specifically designed for protection of the pieces.
Hallmarks
For sterling silver, two hallmarks are required in France: a master hallmark with the initials and the symbol of the manufacturer in a diamond shape and the official State hallmark displaying the head of Minerva and a number corresponding to grade I or II. The silver grade corresponds to its purity level as it is always combined with copper to be sufficiently strong. 1st grade: the alloy is composed of 925 thousandths of pure silver and 75 thousandths of copper.



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